KGF Series Vial Liquid Filling and Stoppering Machine

Xin Weisheng

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KGF Series Vial Liquid Filling and Stoppering Machine
KGF Series Vial Liquid Filling and Stoppering Machine
OVERVIEW
The KGF series vial liquid filling-stoppering machine adopts the linear tracking filling system, the rotary type vacuum stoppering mechanism and the capping system. The ceramic pump is applied to ensure high precision, high efficiency and high speed.

The machine adopts the PLC control with mechanical and electrical integration, and is provided with the functions of“no bottle no filling”and “no bottle no stoppering”. The machine surfaces are made of high quality stainless steel, which is conformed with the latest GMP requirements.

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FEATURES

This machine integrates advanced intelligent electronic control technology, simple and intuitive man-machine interface, and realizes perfect mechatronic design;

In the main driving system, remote segments adopt the high strength PU synchronous belt and the near segments adopt the large pushing wheel to enhance the safety factor and prolong equipment service life;

The servo motor is used for tracking, and the tracking speed is exactly the same as the bottle speed to effectively prevent the filling nozzle from touching the inner wall of the container. The return travel adopts the quadratic polynomial curve to ensure no sudden change in the velocity and the acceleration, thus causing almost zero mechanical shock, and the machine can stably operate;

The filling design breaks through the traditional cam swing lever mechanism by adopting the servo motor of high precision and small step angle with stable and reliable servo drive. The motor shaft rotation motion is replaced by the linear motion which is required by the ceramic pump via the pre-pressing ball screw nut pair, to build a high-precision servo filling system. The operator can set up different pulse values for the servo motor to meet different filling volume requirements via HMI, and can also fine tune the filling pump;

The stainless steel laminar flow frame is installed on the periphery of the mainframe. The frame is mainly round-shaped and beautifully finished with no hygienic dead angle, which will ensure that the machine works well in the clean area.

OPTIONAL ADD-ONS
According to customer requirements, it can also be equipped with the following:

Control system of brands such as Siemens, Schneider, Allen Bradley, Mitsubishi and Delta;

Online particle counting, alarm system, recording and printing systems;

ORABS, CRABS, or aseptic isolator system.

TECHNICAL PARAMETERS
Product Model KGF4 KGF6 KGF8 KGF10 KGF12 KGF20 KGF24
Applicable specifications (ml) 2-25 (International schering bottles)
Number of filling heads 4 6 8 10 12 20 24
Production capacity (pcs/min) 120 (2ml) 180 (2ml) 200 (2ml) 300 (2ml) 400 (2ml) 500 (2ml) 650 (2ml)
Cleanness of laminar air (Class) 100
Speed of vacuum pumping (m3/h) 10 30 50 60 100 120
Power (kw) 5 10
Power supply 380V/50Hz
Weight (kg) 2,300 2,500 4,800
Overall dimensions (L × W × H) (mm) 3,220×2,540×2,430 3,399×3,133×2,430 3,950×2,600×2,430 3,300×5,700×2,430
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