Filling and sealing machine production line

STAND-ALONE MACHINES

AGF Series Vertical Filling and Sealing Machine

OVERVIEW

The AFG series vertical ampoule filling and sealing machine is mainly used for filling and sealing for ampoules under aseptic conditions. This machine adopts the stepping type transmission system in the arrangement of 8/10/12/16 - head filling stations with a balcony structure to send ampoules as a group of 8/10/12/16 at each stage. The machine will automatically complete work procedures including ampoule separation, transportation, pre-fill nitrogen purging, filling, post-fill nitrogen purging, pre-heating, wire drawing to sealing.

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FEATURES

The three-section sector block structure is upgraded into the integral pulling wheel structure. The auger is connected with the integral pulling wheel. The integral pushing wheel is more stable when connected with the small travel beam and this also eliminates the ampoule breakage issue. The drawback of the old-fashioned sector block structure including its inconvenient adjustment and easiness to loosen and dislocate can be solved;

In the driving part, the chain driving structure is upgraded into the synchronous toothed belt driving structure, featured by higher stability and lower noise; The ampoule moving distance and the interval between the ampoules are reduced. The length of the travel beam is now almost 1/2 of the previous length, the travel beam moves more stably with good rigidity;

In the moving and guiding structure of the travel beam, the sliding sleeve type is changed into the rolling guide rail type to make the travel beam move more flexibly and the rigidity is also improved; The pin positioning structure is adopted for change-over of the format parts. No adjustment is needed when switching format specifications. The format parts that need to be frequently disassembled are all designed as the quick disassembly type to greatly enhance the disassembly speed;

The machine frame adopts the integral welding method to achieve better rigidity and stability. There are very few objects on the work bench so that the cleaning and maintenance task is easy to handle; The machine is under the closed laminar air flow system, which has better laminar flow effect. All structures are designed with the aim to achieve the best laminar flow effect; The filling and sealing machine can be equipped with ceramic pump, piston pump or peristaltic pump based upon product nature and characteristic.

OPTIONAL ADD-ONS

According to customer requirements, it can also be equipped with the following:

Control system of brands such as Siemens, Schneider, Allen Bradley, Mitsubishi and Delta;

Online particle counting, alarm system, recording and printing systems;

ORABS, CRABS, or aseptic isolator system.

TECHNICAL PARAMETERS

Product model	AGF8/1-20	AGF10/1-20	AGF12/1-10	AGF12/1-20	AGF16/1-3	AGF16/1-5
Applicable Specification (ml)	Ampoule: 1-20	Ampoule: 1-20	Ampoule: 1-20	Ampoule: 1-20	Ampoule: 1-3	Ampoule: 1-5
Production capacity (pcs/h)	1-2ml: 22,000	1-2ml: 24,000	1-2ml: 28,000-30,000	12,000-30,000	36,000-42,000	30,000-42,000
	5ml: 16,000	5ml: 18,000
	10ml: 11,000	10ml: 15,000	5-10ml: 18,000-20,000
	20ml: 6,000	20ml: 8,000
Filling Accuracy (%)	≤ ± 2.5
Gas Fuel Consumption and Pressure	Consumption: 1.5-2.5m³/h; Pressure:0.2-0.3mpa
Oxygen Consumption and Pressure	Consumption: 1.2-1.5m³/h; Pressure:0.2-0.3mpa
Overall Dimensions (L×W×H) (mm)	3,791 × 1,741 × 2,380 or 4,012 × 2,088 × 2,530
Weight (kg)	2,500
Power capacity	380V/50Hz, 2.2kw