QCL Series Vertical Ultrasonic Washing Machine | filling machine | screw cap sealing machine

STAND-ALONE MACHINES

QCL Series Vertical Ultrasonic Washing Machine

OVERVIEW

With a vertical rotary drum structure, the machine adopts mechanical hands to clamp and turn containers, whilst the spray tube carries out the reciprocating tracking process. Taking advantage of the ultrasonic washing and water & gas alternating jetting washing, the whole automatic production process includes bottle feeding, ultrasonic washing, external washing, internal washing and bottle discharging. The overall transfer process simulates the gear external engagement principle. The machine has features such as low breakage rate, good adaptability and stable running while there is no cross contamination of water and gas pipes, so the machine fully meets the GMP requirements.

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FEATURES

The two-section mesh belt structure is adopted for bottle feeding to ensure that the bottles have sufficient thrust in water and no bottle shortage will occur at the scroll.

The buffer device is set at the in-feed scroll to ensure no breakage and the wear of scroll. The scroll is made of innoxious and pollution-free polyformaldehyde. The central shaft is made of stainless steel for further reinforcement in order to ensure no deformation of the scroll.

It is provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needle's insertion into the bottle and reduce the occurrence of noozle breakage.

The extended rod of the mechanical hand and the large disc are provided with the oil leakage prevention structure to ensure that the lubrication oil will not pollute the water tank.

TECHNICAL PARAMETERS

Product model	QCL60	QCL80	QCL100	QCL120	QCL140
Applicable Specifications (ml）	Ampoule: 1-20; Vial: 2-30			Ampoule: 1-20; Vial: 2-10	Ampoule: 1-20; Vial: 2-10
Capacity (pcs/min)	200-300	150-400	200-500	250-600	600
Qualified Rate of Washing Cleanliness (%)	>99
Breakage Rate (%)	<0.3
Water consumption (m³/h) and Pressure (mpa)	0.4-0.6 0.2-0.3	0.6-0.8 0.2-0.3	0.8-0.9 0.2-0.3	0.9-1 0.2-0.3	1-1.3 0.2-0.3
Gas Consumption (m³/h) and Pressure (mpa)	40-50 0.25-0.35	50-60 0.25-0.35	55-65 0.25-0.35	65-75 0.25-0.35	75-90 0.25-0.35
Dimension (L×W×H) (mm)	2,099 × 2,003 × 1,169	2,260 × 2,260 × 1,327	2,099 × 2,003 × 1,169	2,260 × 2,260 × 1,327	2,260 × 2,260 × 1,327
Weight (kg)	2000	2,400	2,400	2,400	2,400
Power Supply	380V/50Hz
Capacitance (kw)	17.6

Product model	QCL20	QCL40	QCL160	QCL180
Applicable Specifications (ml）	50-500 Large Volume	Ampoule: 1-20 Vial: 25-100	Ampoule: 1-5	Ampoule: 1-5
Capacity (pcs/min)	20-100	140-200	400-600	600-700
Qualified Rate of Washing Cleanliness (%)	>99
Breakage Rate (%)	<0.3
Water consumption (m³/h) and Pressure (mpa)	0.4-0.5 0.2-0.3	0.4-0.5 0.2-0.3	0.9-1 0.2-0.3	0.8-0.9 0.2-0.3
Gas Consumption (m³/h) and Pressure (mpa)	20-30 0.25-0.35	40-50 0.25-0.35	65-75 0.25-0.35	60-65 0.25-0.35
Dimension (L×W×H) (mm)	2,100 × 1,735 × 1,330	2,099 × 2,260 × 1,327	2,475 × 2,350 × 1,350	2,099 × 2,035 × 1,350
Weight (kg)	1,200	2,000	2,500	2,500
Power Supply	380V/50Hz
Capacitance (kw)	17.6