The washing machine adopts the mechanical arms to clamp the ampoules of 1-20ml;
The water-air spray nozzles adopt the reciprocating tracking insertion method for washing, featured by excellent washing effect and energy saving. It is also provided with a device that prevents the nozzle holder from shaking to enhance the accuracy of the spray nozzle's insertion into the ampoule and reduce the occurrence of nozzle breakage;
The water and air pipes are totally separable from the spray nozzles, so that cross contamination is avoided and cGMP requirements are satisfied;
The buffer block is installed before the ampoule out-feed scroll for the washing machine to protect the scroll and reduce ampoule breakage;
Ampoule out-feed is realized by the integral imported synchronous belt that is connected to the ampoule pushing block to convey ampoules, a structure that ensures stable and reliable transmission;
The depyrogenation tunnel adopts the hot air circulation heating method with even temperature and energy saving;
The depyrogenation tunnel is provided with the function of protecting against sudden power-off to ensure safe running;
The depyrogenation tunnel can be equipped with the water cooling device that does not consume air volume in the room, which can reduce the risk of unbalanced differential pressure in the room and achieve good cooling effect;
The depyrogenation tunnel can be equipped with the differential pressure automatic balancing and regulating system to eliminate the issues of deviation at the high temperature section caused by unbalanced differential pressure in the room and tunnel, and the temperature rise in the filling room and washing-drying room;
The depyrogenation tunnel is provided with the PAO inspection ports (including inspection ports for air pressure, air velocity and dust particles);
The cooling section in the tunnel is provided with the sterilization function (specially chosen by FDA)- optional;
The depyrogenation tunnel mesh belt can be equipped with the ultrasonic and CIP cleaning systems;
The depyrogenation tunnel chamber can be subject to all-round, multi-angle high pressure water washing;
The horizontal filling-sealing machine adopts the imported synchronous belt and ampoule turning gearbox, featured by low wear and reliable running;
The horizontal filling-sealing machine is provided with sufficient gas purging work stations to ensure one-off purging. The completion of the procedures of pre and post fill nitrogen purging and drug filling fully guarantees the filling quality;
The filling-sealing machine is equipped with the nozzle holder and clamping stand automatic locking device;
The filling-sealing machine can be equipped with ceramic pump, piston pump or peristaltic pump based upon product nature and characteristic;
The filling-sealing machine can be equipped with the servo filling system.
Control system of brands such as Siemens, Schneider, Allen Bradley, Mitsubishi and Delta;
Online particle counting, alarm system, recording and printing systems;
ORABS, CRABS, or aseptic isolator system.
| Product Model | QCL100+ASMR620+AAG8/1-20 × 2 | QCL160+ASMR620+AAG10/1-2 × 2 |
|
Applicable specifications (ml) (GB Standard Ampoule) |
1-20 | 1-2 |
| Capacity (pcs/h) |
5ml: 24,000 10ml: 20,000 20ml: 15,000 |
42,000 |
| Fresh Water Cosumption (m3/h) and Pressure (mpa) |
Consumption: 0.4-1.0 Pressure: 0.2 |
|
| Purified Compressed Air Cosumption (m3/h) and Pressure (mpa) |
Consumption: 30-75 Pressure: 0.15 |
|
| Sterilizing temperature (°C) | 300-350 | |
| Exhaust volume (m3/h) | 4,100 | 4,100 |
| Gas Fuel Consumption (m3/h) and Pressure (mpa) |
Consumption: 1.5-2.5 Pressure: 0.08-1.0 |
|
| Oxygen Consumption (m3/h) and Pressure (mpa) |
Consumption: 0.7-1.5 Pressure: 0.8-1.0 |
|
| Overall dimensions (LxWxH) (mm) | 10,190 × 2,865 × 2,445 | |
| Weight (kg) | 7,500 | |
| Power capacity | 380V/50Hz, 71kw | |
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